ARES BASE: Advanced Water Reclamation System (AWRS)
98%+ Efficient Closed-Loop Water Recovery from All Sources
# ARES BASE: Advanced Water Reclamation System (AWRS)
98%+ Efficient Closed-Loop Water Recovery from All Sources
π Executive Summary
| Parameter | Specification |
|---|---|
| **Crew Capacity** | 40 nominal, 60 surge, scalable to 200+ |
| **Total Water Recovery Rate** | 98.2% (all sources combined) |
| **Daily Water Processed** | 4,850 kg/day (all streams) |
| **Potable Water Production** | 3,200 kg/day |
| **Technical Water Production** | 1,560 kg/day |
| **System Water Loss** | 87 kg/day (1.8%) |
| **ISRU Water Supplement** | 100 kg/day (reserve building) |
| **Emergency Reserve** | 30-day supply (96,000 kg) |
| **Power Consumption** | 45 kW average |
| **System Redundancy** | N+2 critical paths |
1. Water Budget Analysis
1.1 Comprehensive Water Flow Model
ARES BASE COMPLETE WATER BUDGET
ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
CREW WATER CONSUMPTION (40 persons):
ββββββββββββββββββββββββββββββββββββ
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
β β
β DAILY WATER REQUIREMENTS PER PERSON: β
β β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β β β
β β CATEGORY β LITERS/DAY β 40 CREW (kg) β QUALITY REQ β β
β β βββββββββββββββββββββββͺβββββββββββββͺβββββββββββββββͺββββββββββββββββ β
β β β β β β β
β β DRINKING WATER β β β β β
β β βββ Direct drinking β 2.0 β 80 β Potable+ β β
β β βββ Beverage prep β 0.5 β 20 β Potable+ β β
β β βββ Food rehydration β 0.8 β 32 β Potable β β
β β β β β β β
β β FOOD PREPARATION β β β β β
β β βββ Cooking water β 1.5 β 60 β Potable β β
β β βββ Food washing β 0.5 β 20 β Technical+ β β
β β β β β β β
β β HYGIENE β β β β β
β β βββ Shower (3min) β 6.0 β 240 β Technical+ β β
β β βββ Hand washing β 2.0 β 80 β Technical β β
β β βββ Oral hygiene β 0.3 β 12 β Potable β β
β β βββ Toilet flush β 3.0 β 120 β Technical β β
β β β β β β β
β β LAUNDRY β β β β β
β β βββ Clothes washing β 4.0 β 160 β Technical β β
β β β β β β β
β β MEDICAL β β β β β
β β βββ Medical/lab use β 0.2 β 8 β Ultra-pure β β
β β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β SUBTOTAL CREW β 20.8 β 832 β β β
β β β β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β
β NON-CREW WATER CONSUMPTION: β
β β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β β β
β β SYSTEM β kg/DAY β NOTES β β
β β βββββββββββββββββββββββͺβββββββββββββͺββββββββββββββββββββββββββββββββ β
β β Agriculture/Greenhouseβ 1,800 β Hydroponic + soil systems β β
β β EVA suit water β 40 β Cooling + drinking (4 EVAs) β β
β β Laboratory operations β 30 β Research activities β β
β β Equipment cooling β 150 β Thermal management loops β β
β β Cleaning/sanitation β 100 β Habitat maintenance β β
β β Emergency reserve add β 100 β Building strategic reserve β β
β β βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β β
β β SUBTOTAL NON-CREW β 2,220 β β β
β β β β
β β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β TOTAL DAILY DEMAND β 3,052 β All categories β β
β β β β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
WATER SOURCES FOR RECOVERY:
βββββββββββββββββββββββββββ
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
β β
β RECOVERABLE WATER STREAMS: β
β β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β β β
β β SOURCE β kg/DAY β RECOVERY β CONTAMINANTS β β
β β βββββββββββββββββββββββββββͺββββββββββͺβββββββββββͺβββββββββββββββββββ β
β β β β RATE β β β
β β HUMIDITY CONDENSATE β β β β β
β β βββ Crew respiration β 720 β 99% β COβ, VOCs, low β β
β β βββ Crew perspiration β 720 β 99% β Salts, organics β β
β β βββ Plant transpiration β 1,200 β 99% β Very clean β β
β β Subtotal condensate β 2,640 β β β β
β β β β β β β
β β URINE β β β β β
β β βββ Crew urine production β 640 β 95% β Urea, salts, β β
β β (40 Γ 1.6 L/day) β β β organics, meds β β
β β β β β β β
β β HYGIENE WASTEWATER β β β β β
β β βββ Shower/bath water β 240 β 98% β Soap, skin oils β β
β β βββ Handwash water β 80 β 98% β Soap, light β β
β β βββ Laundry water β 160 β 97% β Detergent, lint β β
β β Subtotal hygiene β 480 β β β β
β β β β β β β
β β FLUSH/BLACKWATER β β β β β
β β βββ Toilet flush water β 120 β 94% β Fecal matter, β β
β β (includes solids) β β β pathogens β β
β β β β β β β
β β PROCESS WATER β β β β β
β β βββ Kitchen wastewater β 80 β 96% β Food particles β β
β β βββ Lab wastewater β 30 β 92% β Chemicals β β
β β βββ Equipment coolant β 150 β 99% β Heat only β β
β β Subtotal process β 260 β β β β
β β β β β β β
β β AGRICULTURE β β β β β
β β βββ Nutrient solution β 500 β 98% β Fertilizer, β β
β β β recirculation β β β plant matter β β
β β βββ Soil drainage β 200 β 96% β Minerals, roots β β
β β Subtotal agriculture β 700 β β β β
β β βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β β
β β TOTAL RECOVERABLE β 4,840 β 98.2% β β β
β β β β weighted β β β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
WATER BALANCE SUMMARY:
ββββββββββββββββββββββ
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
β β
β DAILY WATER BALANCE β
β β
β βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β β β
β β βββββββββββββββββββββββ β β
β β β WATER RECOVERY β β β
β β β SYSTEM β β β
β β β β β β
β β INPUTS: β βββββββββββββββββ β OUTPUTS: β β
β β β β β β β β
β β Condensate βββββΊ β β TREATMENT β β βββββΊ Potable: 932 kg β β
β β 2,640 kg β β TRAINS β β β β
β β β β β β βββββΊ Technical+: 532 kgβ β
β β Urine ββββββββββΊ β β β β β β
β β 640 kg β β 98.2% β β βββββΊ Technical: 1,560 kgβ β
β β β β RECOVERY β β β β
β β Greywater ββββββΊ β β β β βββββΊ Ag water: 1,736 kgβ β
β β 480 kg β β β β β β
β β β βββββββββββββββββ β β β
β β Blackwater βββββΊ β β β β
β β 120 kg β βββββββββββββββββ β β β
β β β β LOSSES β β β β
β β Process ββββββββΊ β β β β βββββΊ Brine: 48 kg β β
β β 260 kg β β 1.8% β β (to extraction) β β
β β β β β β β β
β β Agriculture ββββΊ β β β β βββββΊ Vapor loss: 25 kg β β
β β 700 kg β βββββββββββββββββ β (airlock, leaks) β β
β β β β β β
β β βββββββββββββββ β β ββββββββββββββββββββ β β
β β TOTAL: 4,840 kg β β RECOVERED: 4,760 kg β β
β β β β LOST: 87 kg (1.8%) β β
β β βββββββββββββββββββββββ β β
β β β β
β β ISRU SUPPLEMENT: +100 kg/day (building reserves) β β
β β NET DAILY GAIN: +13 kg/day (reserve accumulation) β β
β β β β
β βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ2. Water Collection Systems
2.1 Humidity Collection and Condensate Recovery
ATMOSPHERIC HUMIDITY COLLECTION SYSTEM
ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
SYSTEM OVERVIEW:
ββββββββββββββββ
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
β β
β The humidity collection system is the LARGEST single source of β
β recoverable water (2,640 kg/day = 54% of total recovery) β
β β
β HUMIDITY SOURCES: β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β β β
β β SOURCE β WATER VAPOR β MECHANISM β β
β β βββββββββββββββββββββͺββββββββββββββͺβββββββββββββββββββββββββββββββββ β
β β Crew respiration β 720 kg/d β Exhaled breath (~6% HβO) β β
β β Crew perspiration β 720 kg/d β Skin evaporation (sensible β β
β β β β + insensible) β β
β β Plant transpiration β 1,200 kg/d β Stomatal release during β β
β β β β photosynthesis β β
β β β β (0.8 kg HβO per kg biomass) β β
β β Shower/bath vapor β 50 kg/d β Hot water evaporation β β
β β Cooking steam β 30 kg/d β Food preparation β β
β β βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β β
β β TOTAL VAPOR LOAD β 2,720 kg/d β Must be removed to maintain β β
β β β β 40-60% relative humidity β β
β β β β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β
β TARGET HABITAT CONDITIONS: β
β βββ Temperature: 20-24Β°C (68-75Β°F) β
β βββ Relative humidity: 40-60% β
β βββ Dew point: 8-14Β°C β
β βββ Absolute humidity: 8-12 g/mΒ³ β
β β
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
CONDENSING HEAT EXCHANGER (CHX) ARRAY:
ββββββββββββββββββββββββββββββββββββββ
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
β β
β CHX UNIT CROSS-SECTION β
β β
β Humid air inlet (24Β°C, 65% RH) β
β β β
β βΌ β
β βββββββββββββββββββββββββ β
β β βββββββββββββββββ β β
β β β DEMISTER β β β Removes entrained droplets β
β β β MESH PAD β β β
β β βββββββββββββββββ β β
β β β β β
β β βΌ β β
β β βββββββββββββββββ β β
β β β βββββββββββββ β β β Hydrophilic coating β
β β β βββββββββββββ β β (promotes droplet formation) β
β β β β COOLING ββ β β β
β β β ββ COILS ββββ β β β Chilled water: 4Β°C β
β β β βββββββββββββ β β (below dew point) β
β β β βββββββββββββ β β β
β β β βββββββββββββ β β β Surface temp: 6-8Β°C β
β β β βββββββββββββ β β β
β β βββββββββ¬ββββββββ β β
β β β β β
β β Condensate β β
β β collection β β
β β β β β
β β βββββββββΌββββββββ β β
β β β DRAIN PAN β β β Sloped for complete drainage β
β β β (antimicrob) β β Silver-ion treated surface β
β β βββββββββ¬ββββββββ β β
β β β β β
β βββββββββββββΌββββββββββββ β
β β β
β βΌ β
β βββββββββββββββββββββββββ β
β β UV STERILIZATION β β 254nm germicidal UV β
β β CHAMBER β 99.9% pathogen kill β
β βββββββββββββ¬ββββββββββββ β
β β β
β βΌ β
β TO CONDENSATE β
β COLLECTION TANK β
β β
β CHX SPECIFICATIONS (per unit): β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β β β
β β PARAMETER β VALUE β NOTES β β
β β ββββββββββββββββββββββββββͺβββββββββββββββββββββͺβββββββββββββββββββββ β
β β Airflow capacity β 500 mΒ³/hour β Variable speed fan β β
β β Cooling capacity β 8 kW β Thermal β β
β β Condensate production β 15-25 kg/hour β Depends on load β β
β β Inlet conditions β 24Β°C, 40-70% RH β Habitat range β β
β β Outlet conditions β 18Β°C, 90% RH β Near saturation β β
β β Coil surface area β 12 mΒ² β Finned tubes β β
β β Chilled water temp β 4Β°C supply β 8Β°C return β β
β β Power (fan + controls) β 0.5 kW β Per unit β β
β β β β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β
β SYSTEM CONFIGURATION: β
β βββ Habitat modules: 8 CHX units (100 kg/hr total capacity) β
β βββ Greenhouse: 4 CHX units (high transpiration load) β
β βββ Exercise areas: 2 CHX units (high perspiration) β
β βββ Kitchen/galley: 1 CHX unit (cooking steam) β
β βββ TOTAL: 15 CHX units, 150 kg/hr max capacity β
β β
β REDUNDANCY: β
β βββ N+3 redundancy (12 needed, 15 installed) β
β βββ Any 3 units can be offline simultaneously β
β βββ Cross-connected to central chilled water loop β
β β
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
CONDENSATE QUALITY (Pre-Treatment):
βββββββββββββββββββββββββββββββββββ
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
β β
β CONDENSATE COMPOSITION BY SOURCE: β
β β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β β β
β β CONTAMINANT β CREW β PLANT β LIMIT β NOTES β β
β β β CONDENSATEβ CONDENSATEβ (Potable)β β β
β β ββββββββββββββββββββͺββββββββββββͺββββββββββββͺβββββββββββͺββββββββββββ β
β β Total organic C β 50-200 ppmβ 5-20 ppm β <0.5 ppm β From body β β
β β Ammonia β 5-20 ppm β <1 ppm β <0.5 ppm β Skin/sweatβ β
β β Ethanol β 10-50 ppm β <5 ppm β <10 ppm β Metabolic β β
β β Acetone β 5-15 ppm β trace β <10 ppm β Breath β β
β β Formaldehyde β 0.1-1 ppm β trace β <0.1 ppm β Off-gas β β
β β Bacteria β 10Β³ CFU/mLβ 10Β² CFU/mLβ 0 CFU/mL β Airborne β β
β β pH β 5.5-7.0 β 6.0-7.5 β 6.5-8.5 β β β
β β TDS β 20-50 ppm β 5-15 ppm β <500 ppm β β β
β β β β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β
β β
PLANT CONDENSATE is significantly cleaner - routed to simpler β
β treatment path (reduces energy consumption) β
β β
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ2.2 Urine Collection and Pretreatment
URINE COLLECTION AND STABILIZATION SYSTEM
ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
COLLECTION INFRASTRUCTURE:
ββββββββββββββββββββββββββ
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
β β
β URINE CHARACTERISTICS: β
β β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β β β
β β PARAMETER β VALUE β NOTES β β
β β ββββββββββββββββββββββͺββββββββββββββββββͺββββββββββββββββββββββββββββ β
β β Daily production β 1.0-2.5 L/personβ Diet/hydration dependent β β
β β Design average β 1.6 L/person β 40 crew = 64 L/day β β
β β Water content β 95% β 60.8 kg water recoverableβ β
β β Urea β 20-30 g/L β Primary nitrogen source β β
β β Sodium chloride β 6-10 g/L β Salt content β β
β β Potassium β 2-4 g/L β Electrolyte β β
β β Phosphate β 1-2 g/L β Fertilizer potential β β
β β Creatinine β 1-2 g/L β Organic waste β β
β β Total dissolved solidβ 40-60 g/L β High concentration β β
β β pH (fresh) β 6.0-7.0 β Near neutral β β
β β pH (aged) β 8.5-9.5 β Ammonia formation β β
β β β β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β
β β CRITICAL: Fresh urine must be stabilized within 6 hours to prevent β
β urea β ammonia conversion (bacterial urease activity) β
β β
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
URINE PROCESSING TOILET (UPT):
ββββββββββββββββββββββββββββββ
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
β β
β URINE DIVERSION TOILET SYSTEM β
β β
β βββββββββββββββββββββββ β
β β TOILET SEAT β β
β β β β
β β βββββββββββββββββ β β
β β β URINE β β β Separate collection β
β β β DIVERTER β β in front section β
β β β β β β β
β β β β±ββ² β β Sensor-activated β
β β β β± β β² β β (presence + flow) β
β β ββββββΌββΌββΌβββββββ β β
β β β β β β β
β β β β β β β
β βββββββββΌββΌββΌββββββββββ β
β β β β β
β βββββββββββββ β βββββββββββββ β
β β β β β
β βΌ β βΌ β
β βββββββββββββββ β βββββββββββββββ β
β β URINE β β β FECES β β
β β FUNNEL β β β SECTION β β
β β β β β β β
β β βββββββββ β β β (separate β β
β β βVacuum β β β β system) β β
β β β Assistβ β β β β β
β β βββββ¬ββββ β β ββββββββ¬βββββββ β
β ββββββββΌβββββββ β β β
β β β β β
β βΌ β βΌ β
β βββββββββββββββ β βββββββββββββββ β
β β PRETREAT β β β BLACKWATER β β
β β INJECTION β β β COLLECTION β β
β β β β β β β
β β +Stabilizer β β β (to waste β β
β β (HβPOβ + β β β treatment) β β
β β CrβOβΒ²β») β β β β β
β ββββββββ¬βββββββ β βββββββββββββββ β
β β β β
β βΌ β β
β βββββββββββββββ β β
β β URINE β β β
β β COLLECTION β β Capacity: 200L β
β β TANK βββββββββ (3-day buffer) β
β β β β
β β Maintained β β
β β at pH 2-3 β β
β ββββββββ¬βββββββ β
β β β
β βΌ β
β TO URINE PROCESSOR β
β ASSEMBLY (UPA) β
β β
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
PRETREATMENT CHEMISTRY:
βββββββββββββββββββββββ
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
β β
β STABILIZATION FORMULA (per liter of urine): β
β β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β β β
β β CHEMICAL β DOSE β FUNCTION β β
β β ββββββββββββββββββββββͺββββββββββββͺββββββββββββββββββββββββββββββββββ β
β β Phosphoric acid β 2.0 mL β pH reduction (pH 6 β pH 2) β β
β β (85% HβPOβ) β β Prevents ammonia volatilizationβ β
β β β β β β
β β Chromium trioxide β 0.5 g β Oxidizer - prevents bacterial β β
β β (CrOβ) β β growth and urease activity β β
β β β β β
Removed in treatment process β β
β β β β β β
β β Alternative: β β β β
β β Oxone (KHSOβ
) β 2.0 g β Safer oxidizer option β β
β β β β (chromium-free) β β
β β β β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β
β RESULTS OF PRETREATMENT: β
β βββ pH reduced from ~6.5 to 2.0-3.0 β
β βββ Bacterial activity suppressed (>99.9% kill) β
β βββ Urease enzyme denatured (no ammonia formation) β
β βββ Stable storage for up to 30 days β
β βββ Calcium precipitation prevented (no scaling) β
β β
β CONSUMPTION RATE: β
β βββ Phosphoric acid: 128 mL/day (for 64L urine) β
β βββ Chromium trioxide: 32 g/day (or Oxone: 128 g/day) β
β βββ Annual requirement: ~50 kg pretreatment chemicals β
β β
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ2.3 Greywater and Blackwater Collection
WASTEWATER COLLECTION AND SEGREGATION SYSTEM
ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
WASTEWATER CLASSIFICATION:
ββββββββββββββββββββββββββ
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
β β
β WATER STREAM CATEGORIES: β
β β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β β β
β β CATEGORY β SOURCES β CONTAMINATION β TREATMENT PATH β β
β β βββββββββββββͺββββββββββββββββββββͺββββββββββββββββͺββββββββββββββββββ β
β β β β β β β
β β LIGHT GREY β Hand washing β LOW β Direct to β β
β β β Shower (body) β Soap, skin β membrane β β
β β β Drinking rinse β cells, hair β filtration β β
β β β β β β β
β β βββββββββββββΌββββββββββββββββββββΌββββββββββββββββΌββββββββββββββββββ β
β β β β β β β
β β DARK GREY β Laundry β MEDIUM β Pretreatment + β β
β β β Kitchen sink β Detergent, β biological + β β
β β β Dishwashing β food, grease β membrane β β
β β β β β β β
β β βββββββββββββΌββββββββββββββββββββΌββββββββββββββββΌββββββββββββββββββ β
β β β β β β β
β β BLACKWATER β Toilet flush β HIGH β Full treatment β β
β β β Medical waste β Fecal matter, β train with β β
β β β Biohazard β pathogens, β disinfection β β
β β β β organics β β β
β β β β β β β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
GREYWATER COLLECTION SYSTEM:
ββββββββββββββββββββββββββββ
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
β β
β GREYWATER COLLECTION NETWORK β
β β
β βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β β β
β β CREW QUARTERS (40 units) β β
β β βββββββββββ βββββββββββ βββββββββββ βββββββββββ β β
β β β Shower β β Sink β β Shower β ... β Sink β β β
β β β β β β β β β β β β β β β β
β β ββββββ¬βββββ ββββββ¬βββββ ββββββ¬βββββ ββββββ¬βββββ β β
β β β β β β β β
β β ββββββββββββββ΄ββββββ¬βββββββ΄ββββββββββββββββββ β β
β β β β β
β β βΌ β β
β β βββββββββββββββ β β
β β β SCREEN β β Hair/debris trap β β
β β β (2mm) β Self-cleaning auger β β
β β ββββββββ¬βββββββ β β
β β β β β
β β COMMON FACILITIES β β β
β β βββββββββββ ββββββββββββ βββββββββββ β β
β β β Laundry β β Kitchen ββ β Gym β β β
β β β β β β β ββ β Showers β β β
β β ββββββ¬βββββ ββββββ¬ββββββ ββββββ¬βββββ β β
β β β β β β β β
β β ββββββββββββββ΄βββ¬βββ΄ββββββββ β β
β β β β β
β β βΌ β β
β β βββββββββββββββ β β
β β β GREASE β β Kitchen water only β β
β β β TRAP β Removes oils/fats β β
β β ββββββββ¬βββββββ β β
β β β β β
β β ββββββββββββββ΄βββββββββββββ β β
β β β β β β
β β βΌ βΌ β β
β β βββββββββββββββ βββββββββββββββ β β
β β β LIGHT GREY β β DARK GREY β β β
β β β TANK β β TANK β β β
β β β β β β β β
β β β 500 L β β 300 L β β β
β β β (6 hour β β (6 hour β β β
β β β buffer) β β buffer) β β β
β β ββββββββ¬βββββββ ββββββββ¬βββββββ β β
β β β β β β
β β ββββββββββββββ¬ββββββββββββ β β
β β β β β
β β βΌ β β
β β TO WATER TREATMENT PLANT β β
β β β β
β βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β
β GREYWATER CHARACTERISTICS: β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β β β
β β PARAMETER β LIGHT GREY β DARK GREY β POTABLE LIMIT β β
β β ββββββββββββββββββͺββββββββββββββͺββββββββββββββͺββββββββββββββββββββ β
β β BODβ
β 50-150 mg/L β 150-400 mg/Lβ <2 mg/L β β
β β COD β 100-300 mg/Lβ 300-800 mg/Lβ <10 mg/L β β
β β TSS β 50-100 mg/L β 100-300 mg/Lβ <1 mg/L β β
β β Total N β 5-15 mg/L β 20-60 mg/L β <10 mg/L β β
β β Total P β 2-8 mg/L β 10-30 mg/L β <1 mg/L β β
β β pH β 6.5-8.0 β 6.0-9.0 β 6.5-8.5 β β
β β Surfactants β 10-50 mg/L β 50-200 mg/L β <0.5 mg/L β β
β β E. coli β 10ΒΉ-10Β³/mL β 10Β²-10β΄/mL β 0/100mL β β
β β β β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
BLACKWATER COLLECTION SYSTEM:
βββββββββββββββββββββββββββββ
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
β β
β VACUUM TOILET SYSTEM (Water-Efficient): β
β β
β βββββββββββββββββββββββ β
β β VACUUM TOILET β β
β β β β
β β Water per flush: β β Only 0.5L per flush β
β β 0.5 L (vs 6L β (vs 6L conventional) β
β β conventional) β β
β β β β
β β βββββββββββββββββ β β
β β β BOWL β β β
β β β β β β
β β β [feces + β β β
β β β flush β β β
β β β water] β β β
β β βββββββββ¬ββββββββ β β
β β β β β
β β βββββββ§ββββββ β β
β β β VACUUM β β β -50 kPa (7 psi vacuum) β
β β β VALVE β β Rapid evacuation β
β β βββββββ€ββββββ β β
β β β β β
β ββββββββββββΌβββββββββββ β
β β β
β βΌ β
β βββββββββββββββββββββββ β
β β VACUUM SEWER β β 50mm diameter pipe β
β β (negative press) β Self-scouring velocity β
β ββββββββββββ¬βββββββββββ β
β β β
β βΌ β
β βββββββββββββββββββββββ β
β β MACERATOR PUMP β β Grinds solids to <3mm β
β β β Prevents blockages β
β ββββββββββββ¬βββββββββββ β
β β β
β βΌ β
β βββββββββββββββββββββββ β
β β BLACKWATER TANK β β
β β β β
β β Capacity: 500 L β β 4-day buffer β
β β Sealed, vented β Anaerobic digestion begins β
β β to gas treatment β β
β ββββββββββββ¬βββββββββββ β
β β β
β βΌ β
β TO BIOLOGICAL TREATMENT β
β β
β BLACKWATER CHARACTERISTICS: β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β β β
β β PARAMETER β VALUE β NOTES β β
β β ββββββββββββββββββͺβββββββββββββββββͺβββββββββββββββββββββββββββββββββ β
β β Total solids β 1,000-2,000 β Fecal matter + flush water β β
β β β mg/L β β β
β β BODβ
β 400-600 mg/L β High organic load β β
β β COD β 800-1,200 mg/L β β β
β β Total N β 50-100 mg/L β Ammonia + organic N β β
β β Total P β 15-30 mg/L β From feces + cleaning β β
β β Fecal coliform β 10βΆ-10βΈ/mL β Pathogen indicator β β
β β Pathogens β Various β Bacteria, viruses, parasites β β
β β pH β 6.0-8.0 β Variable β β
β β β β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ3. Primary Water Treatment Systems
3.1 Urine Processor Assembly (UPA)
URINE PROCESSOR ASSEMBLY - VAPOR COMPRESSION DISTILLATION
ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
TECHNOLOGY OVERVIEW:
ββββββββββββββββββββ
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
β β
β PRINCIPLE: Vacuum-assisted evaporation with mechanical vapor compression β
β β
β The UPA operates by: β
β 1. Heating pretreated urine under vacuum to reduce boiling point β
β 2. Evaporating water from urine concentrate β
β 3. Compressing vapor to raise temperature β
β 4. Using compressed vapor heat to drive more evaporation β
β 5. Condensing pure water vapor β
β β
β HERITAGE: ISS Urine Processor Assembly (operational since 2008) β
β ARES ENHANCEMENT: Scaled up 8Γ with improved membranes and controls β
β β
β KEY METRICS: β
β βββ Water recovery: 93-95% (from pretreated urine) β
β βββ Energy efficiency: 85% heat recovery β
β βββ Distillate quality: TDS < 50 ppm (requires polishing) β
β βββ Capacity: 100 L/day per unit, 2 units installed β
β β
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
VAPOR COMPRESSION DISTILLATION PROCESS:
βββββββββββββββββββββββββββββββββββββββ
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
β β
β UPA PROCESS FLOW DIAGRAM β
β β
β β
β PRETREATED URINE β
β (pH 2, stabilized) β
β β β
β βΌ β
β ββββββββββββββββββββ β
β β FEED TANK β Capacity: 50L β
β β (degassing) β Removes dissolved gases β
β ββββββββββ€ββββββββββ β
β β β
β βΌ β
β ββββββββββββββββββββ ββββββββββββββββββββ β
β β FEED PUMP β β VACUUM PUMP β β
β β (metering) β β (maintains β β
β ββββββββββ€ββββββββββ β 40 kPa abs) β β
β β ββββββββββ€ββββββββββ β
β β β β
β βΌ β β
β ββββββββββββββββββββββββββββββββββββ§βββββββββββββββββββ β
β β β β
β β DISTILLATION ASSEMBLY β β
β β β β
β β βββββββββββββββββββββββββββββββββββββββββββ β β
β β β β β β
β β β ROTATING DRUM β β β
β β β β β β
β β β βββββββββββββββββββββββββββββββββββ β β β
β β β β EVAPORATOR β β β β
β β β β β β β β
β β β β Urine film βββΊ ββββββββ β β β β
β β β β (thin layer ββββββββ β β β β
β β β β on heated ββββββββ β β β β Centrifugal β
β β β β surface) ββββββββ β β β force holds β
β β β β ββββββββ β β β liquid on β
β β β β β β β β β β β β drum wall β
β β β β Water vapor β β β β
β β β β β β β β
β β β βββββββββββββββββ¬ββββββββββββββββ β β β
β β β β β β β
β β β βββββββββββββββββ΄ββββββββββββββββ β β β
β β β β COMPRESSOR β β β β
β β β β (Roots-type blower) β β β β Compresses β
β β β β β β β vapor from β
β β β β 40 kPa βββΊ 60 kPa β β β 40β60 kPa β
β β β β (raises T from 75Β°C β β β (adds ~15Β°C) β
β β β β to 90Β°C) β β β β
β β β βββββββββββββββββ¬ββββββββββββββββ β β β
β β β β β β β
β β β βββββββββββββββββ΄ββββββββββββββββ β β β
β β β β CONDENSER β β β β
β β β β (inside drum center) β β β β Condensing β
β β β β β β β vapor heats β
β β β β 90Β°C vapor βββΊ 85Β°C water β β β evaporator β
β β β β β β β surface β
β β β β β β β β β β β β
β β β β Pure water droplets β β β β
β β β βββββββββββββββββ¬ββββββββββββββββ β β β
β β β β β β β
β β βββββββββββββββββββββΌββββββββββββββββββββ β β
β β β β β
β ββββββββββββββββββββββββββͺββββββββββββββββββββββββββ β
β β β
β βββββββββββββββββββββ΄ββββββββββββββββββββ β
β β β β
β βΌ βΌ β
β ββββββββββββββββ ββββββββββββββββ β
β β DISTILLATE β β BRINE β β
β β OUTPUT β β OUTPUT β β
β β β β β β
β β 95% of feed β β 5% of feed β β
β β TDS <50 ppm β β TDS ~400 g/Lβ β
β β β β (super- β β
β β To Water β β concentratedβ β
β β Processor β β urine) β β
β ββββββββββββββββ ββββββββββββββββ β
β β β
β βΌ β
β TO BRINE β
β PROCESSOR β
β β
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
UPA SPECIFICATIONS:
βββββββββββββββββββ
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
β β
β SYSTEM PARAMETERS: β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β β β
β β PARAMETER β VALUE β NOTES β β
β β βββββββββββββββββββββββββββββͺββββββββββββββββββͺβββββββββββββββββββββ β
β β Processing capacity β 100 L/day β Per unit β β
β β Number of units β 2 β N+1 redundancy β β
β β Total capacity β 200 L/day β 3Γ crew need β β
β β Water recovery rate β 93-95% β From pretreated β β
β β Operating pressure β 40 kPa absolute β Vacuum β β
β β Evaporator temperature β 75Β°C β Below boiling at β β
β β β β reduced pressure β β
β β Condenser temperature β 85-90Β°C β After compression β β
β β Drum rotation speed β 200 RPM β Centrifugal force β β
β β Compressor power β 1.5 kW β Per unit β β
β β Total electrical power β 2.5 kW β Per unit β β
β β Thermal input (startup) β 3.0 kW β Electric heater β β
β β Mass per unit β 180 kg β Dry weight β β
β β Footprint β 1.0 Γ 0.8 m β Per unit β β
β β β β
β β CONSUMABLES: β β
β β βββ Seals/bearings: Replace every 2 years β β
β β βββ Compressor maintenance: Every 6 months β β
β β βββ Full refurbishment: Every 5 years β β
β β β β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β
β DISTILLATE QUALITY: β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β β β
β β PARAMETER β UPA OUTPUT β POTABLE LIMIT β TREATMENT NEED β β
β β ββββββββββββββββββββͺββββββββββββββͺββββββββββββββββͺβββββββββββββββββ β
β β TDS β 20-50 ppm β <500 ppm β β Meets β β
β β TOC β 10-30 ppm β <0.5 ppm β β Needs polish β β
β β Ammonia β 2-5 ppm β <0.5 ppm β β Needs polish β β
β β Conductivity β 50-100 ΞΌS/cmβ <1000 ΞΌS/cm β β Meets β β
β β pH β 3.0-4.0 β 6.5-8.5 β β Needs adjust β β
β β Bacteria β <10 CFU/mL β 0 β β Needs UV/Iβ β β
β β β β
β β β
UPA distillate requires further treatment in Water Processor β β
β β β β
β ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ β
β β
βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ3.2 Water Processor Assembly (WPA)
WATER PROCESSOR ASSEMBLY - MULTI-STAGE TREATMENT
ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
SYSTEM ARCHITECTURE:
ββββββββββββββββββββ
ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
User:I am working on this task: "Develop Closed-Loop Life Support and Food Production" - Create sustainable life support systems achieving 95%+ resource recycling for water, oxygen, and waste processing. Design agricultural systems capable of providing 50%+ of nutritional needs within first year, scaling to 90%+ by year three. Must support 40 colonists with redundancy and growth capacity.
Please help me complete this specific subtask: "Plan pressurized agricultural facilities with LED grow systems"
Be thorough and detailed in your response.
AI:The user is asking me to help with planning pressurized agricultural facilities with LED grow system...