HERMES-CLASS MTV PROPULSION SYSTEM

Nuclear Thermal / Chemical Hybrid Architecture

2,845 words
~15 min read
Contains SVG Diagrams
Contains Technical Diagrams
1 AI Thinking Trace

# HERMES-CLASS MTV PROPULSION SYSTEM

Nuclear Thermal / Chemical Hybrid Architecture


📋 Executive Summary

ParameterSpecification
**Primary Propulsion**Nuclear Thermal Rocket (NTR) - NERVA-III Class
**Backup Propulsion**LOX/LH2 Chemical (RL-10C Cluster)
**Auxiliary Propulsion**Bipropellant RCS (MMH/NTO)
**Total Thrust (NTR)**3 × 111 kN = 333 kN (75,000 lbf)
**NTR Specific Impulse**900 seconds (vacuum)
**Chemical Isp**465 seconds (RL-10C)
**Total Propellant Mass**2,350 metric tons
**TMI ΔV Capability**3.6 km/s
**MOI ΔV Capability**1.8 km/s
**Total Mission ΔV**5.8 km/s (with margin)

1. Propulsion Trade Study & Selection

1.1 Candidate Propulsion Technologies

PROPULSION TECHNOLOGY COMPARISON MATRIX
══════════════════════════════════════════════════════════════════════════════════

                        ┌─────────────────────────────────────────────────────────┐
                        │           CANDIDATE PROPULSION SYSTEMS                  │
┌───────────────────────┼───────────┬───────────┬───────────┬───────────┬─────────┤
│ PARAMETER             │ Chemical  │ NTR       │ NEP       │ VASIMR    │ Solar   │
│                       │ LOX/LH2   │ Solid Core│ Ion       │ Plasma    │ Electric│
├───────────────────────┼───────────┼───────────┼───────────┼───────────┼─────────┤
│ Specific Impulse (s)  │ 450-465   │ 850-950   │ 3000-5000 │ 3000-5000 │ 1500-3k │
│ Thrust (kN)           │ 100-2000  │ 100-350   │ 0.001-0.1 │ 0.5-5     │ 0.01-1  │
│ Thrust/Weight         │ 50-70     │ 3-5       │ 0.0001    │ 0.001     │ 0.0005  │
│ TRL (2025)            │ 9         │ 5-6       │ 7-8       │ 5-6       │ 7       │
│ Power Required (MW)   │ N/A       │ N/A       │ 2-10      │ 2-10      │ 0.1-2   │
├───────────────────────┼───────────┼───────────┼───────────┼───────────┼─────────┤
│ Transit Time (days)   │ 180-220   │ 140-180   │ 300-400   │ 150-200   │ 250-350 │
│ Propellant Mass (t)   │ 3500+     │ 1800-2200 │ 200-400   │ 300-500   │ 400-600 │
│ System Mass (t)       │ 150       │ 220       │ 350       │ 300       │ 280     │
│ Total Mass (t)        │ 3650      │ 2100      │ 600       │ 700       │ 800     │
├───────────────────────┼───────────┼───────────┼───────────┼───────────┼─────────┤
│ Abort Capability      │ GOOD      │ GOOD      │ POOR      │ MODERATE  │ POOR    │
│ Reliability           │ PROVEN    │ MODERATE  │ MODERATE  │ LOW       │ MODERATE│
│ Development Risk      │ LOW       │ MODERATE  │ MODERATE  │ HIGH      │ MODERATE│
│ Political Acceptance  │ HIGH      │ MODERATE  │ HIGH      │ HIGH      │ HIGH    │
│ Crew Safety           │ HIGH      │ MODERATE* │ HIGH      │ HIGH      │ HIGH    │
└───────────────────────┴───────────┴───────────┴───────────┴───────────┴─────────┘
                                                 * With proper shielding

SCORING (1-5 scale, 5 best):
┌───────────────────────┬───────────┬───────────┬───────────┬───────────┬─────────┐
│ Criteria (Weight)     │ Chemical  │ NTR       │ NEP       │ VASIMR    │ Solar-E │
├───────────────────────┼───────────┼───────────┼───────────┼───────────┼─────────┤
│ Performance (25%)     │ 2         │ 4         │ 5         │ 5         │ 4       │
│ Reliability (25%)     │ 5         │ 3         │ 3         │ 2         │ 3       │
│ Safety/Abort (20%)    │ 5         │ 4         │ 1         │ 2         │ 1       │
│ Development (15%)     │ 5         │ 3         │ 3         │ 2         │ 3       │
│ Transit Time (15%)    │ 3         │ 5         │ 1         │ 4         │ 2       │
├───────────────────────┼───────────┼───────────┼───────────┼───────────┼─────────┤
│ WEIGHTED SCORE        │ 3.85      │ 3.80      │ 2.80      │ 3.05      │ 2.70    │
│ WITH HYBRID BONUS     │ 4.10      │ 4.35      │ -         │ -         │ -       │
└───────────────────────┴───────────┴───────────┴───────────┴───────────┴─────────┘

SELECTED: NTR PRIMARY + CHEMICAL BACKUP (Hybrid Architecture)
══════════════════════════════════════════════════════════════════════════════════

1.2 Hybrid Selection Rationale

FactorNTR BenefitChemical Backup Benefit
**Propellant Efficiency**2× better Isp saves 1,500+ tons of propellantN/A
**Transit Time**30-40 days shorter than chemical-onlyN/A
**Abort Capability**Good high-thrust abort optionsProven, immediate availability
**Redundancy**Primary system100% backup if NTR fails
**Development Risk**NERVA heritage reduces unknownsTRL 9, no development needed
**Political/Safety**Shield design addresses concernsPublic confidence in proven tech

2. Nuclear Thermal Rocket System

2.1 NERVA-III Engine Design

NERVA-III NUCLEAR THERMAL ROCKET ENGINE 111 kN Thrust | 900s Isp | 550 MW Thermal | HERMES-MTV Primary Propulsion ENGINE CROSS-SECTION LH2 INLET TURBOPUMP ASSEMBLY REGEN COOLING INLET MANIFOLD RADIATION SHIELD (W + LiH + B4C) BERYLLIUM REFLECTOR REACTOR CORE UC-ZrC-C COMPOSITE FUEL ELEMENTS 550 MW Thermal 2,750 K Exit Temp 93% HEU Enrichment CTRL DRUM CTRL DRUM CORE SUPPORT PLATE HOT GAS PLENUM THROAT REGEN-COOLED NOZZLE ε = 300:1 ENGINE SPECIFICATIONS PERFORMANCE Thrust (vacuum) 111 kN (25,000 lbf) Specific Impulse 900 s (8.83 km/s Ve) Thermal Power 550 MW Chamber Temperature 2,750 K Chamber Pressure 6.9 MPa (1000 psi) PHYSICAL Engine Length 7.2 m Nozzle Exit Diameter 3.1 m Engine Dry Mass 8,200 kg Thrust-to-Weight 1.38 PROPELLANT Propellant Liquid Hydrogen (LH2) FUEL ELEMENT DETAIL HEXAGONAL FUEL ELEMENT (1 of 564) • UC-ZrC-C composite matrix • 19 coolant channels per element • 564 elements total • ZrC coating (hydrogen barrier) • 1.91 cm flat-to-flat • 89 cm active length • 235U loading: 0.64 g/cm³ • Peak fuel temp: 2,850 K COLD H2 (REGEN COOL) HOT H2 (2,750 K)

2.2 NERVA-III Technical Specifications

NERVA-III ENGINE DETAILED SPECIFICATIONS
══════════════════════════════════════════════════════════════════════════════════

ENGINE DESIGNATION: NERVA-III-HF (High Flux)
HERITAGE: NERVA/Pewee/SNRE Evolution
STATUS: Technology Readiness Level 6 (System prototype demo)

REACTOR DESIGN:
├── Type: Solid-core, graphite-composite, thermal spectrum
├── Fuel: UC-ZrC-C (Uranium Carbide in Zirconium Carbide/Carbon matrix)
├── Enrichment: 93% U-235 (Highly Enriched Uranium)
├── Fuel Elements: 564 hexagonal elements, 19 channels each
├── Moderator: ZrH (Zirconium Hydride) in tie-tubes
├── Reflector: Beryllium (radial), BeO (axial)
├── Control: 12 rotating drums with B4C poison sectors
├── Thermal Power: 550 MW
├── Core Diameter: 0.59 m
├── Core Length: 0.89 m (active)
└── Core Mass: 485 kg (including fuel)

THERMODYNAMIC CYCLE:
┌────────────────────────────────────────────────────────────────────────────────┐
│                                                                                │
│   LH2 Tank ──► Turbopump ──► Regen Cooling ──► Reactor ──► Nozzle ──► Exhaust │
│     (20 K)     (294 K)        (500 K out)     (2750 K)    (exit)              │
│                    │              │                                            │
│                    └──── Turbine ◄┘                                           │
│                         (hot gas bleed)                                       │
│                                                                                │
└────────────────────────────────────────────────────────────────────────────────┘

TEMPERATURE STATIONS:
├── Tank outlet:           20 K   (subcooled LH2)
├── Pump outlet:          35 K   (pressurized to 10 MPa)
├── Nozzle jacket inlet:  35 K
├── Nozzle jacket outlet: 300 K  (after regen cooling nozzle)
├── Reflector outlet:     450 K  (after reflector cooling)
├── Reactor inlet:        500 K  (after all regen cooling)
├── Reactor outlet:       2,750 K (chamber temperature)
└── Nozzle exit:          1,400 K (expanded, accelerated)

PERFORMANCE BREAKDOWN:
├── Thrust: 111 kN (24,947 lbf)
├── Specific Impulse: 900 s
├── Mass flow rate: 12.6 kg/s
├── Exhaust velocity: 8,829 m/s
├── Chamber pressure: 6.9 MPa (1,000 psi)
├── Nozzle expansion ratio: 300:1
├── Nozzle exit diameter: 3.1 m
└── Overall efficiency: 0.82 (thermal to kinetic)

ENGINE LIFE & RELIABILITY:
├── Design burn time: 6 hours cumulative
├── Number of starts: 20 (design), 10 (certified)
├── Time between restarts: >30 minutes (thermal soak)
├── Startup time: 60 seconds (to full thrust)
├── Shutdown time: 30 seconds (controlled)
├── Design life: 10 years (with proper storage)
├── Reliability: 0.9985 (per burn)
└── Cluster reliability (3 engines): 0.9999 (1-of-3 sufficient for contingency)

══════════════════════════════════════════════════════════════════════════════════

2.3 Nuclear Safety & Shielding

2.4 Engine Cluster Configuration

NTR ENGINE CLUSTER ARRANGEMENT
══════════════════════════════════════════════════════════════════════════════════

THREE-ENGINE CLUSTER CONFIGURATION:

                         FORWARD (to crew)
                              ↑
                              │
              ┌───────────────┼───────────────┐
              │               │               │
              │     ┌─────────┴─────────┐     │
              │     │   SHADOW SHIELD   │     │
              │     │    (combined)     │     │
              │     └─────────┬─────────┘     │
              │               │               │
              │         312 m separation      │
              │               │               │
              │     ┌─────────┴─────────┐     │
              │     │  PROPELLANT FEED  │     │
              │     │    MANIFOLD       │     │
              │     └────┬────┬────┬────┘     │
              │          │    │    │          │
              │        ┌─┴─┐┌─┴─┐┌─┴─┐        │
              │        │ 1 ││ 2 ││ 3 │        │    ENGINE ARRANGEMENT (AFT VIEW)
              │        └───┘└───┘└───┘        │    
              │                               │            NTR-1
              │     ENGINE GIMBAL RANGE:      │           ╱     ╲
              │        ±4° each axis          │         ╱   ●   ╲
              │                               │        ╱    │    ╲
              │     ENGINE SPACING:           │      ●──────┼──────●
              │        4.5 m center-to-center │    NTR-2    │    NTR-3
              │                               │           (120° apart)
              └───────────────────────────────┘

CLUSTER SPECIFICATIONS:
├── Total Thrust: 333 kN (74,842 lbf)
├── Total Thermal Power: 1,650 MW
├── Cluster Dry Mass: 42,600 kg (3 engines + structure + shield)
├── Gimbal range: ±4° (TVC)
├── Engine-out capability: Yes (2-of-3 sufficient for mission)
├── Start sequence: Staggered (5-second intervals)
└── Shutdown sequence: Simultaneous (emergency) or staggered (normal)

ENGINE OPERATING MODES:
┌──────────────────┬───────────┬───────────┬────────────┬─────────────────────┐
│ Mode             │ Engines   │ Thrust    │ Isp        │ Application         │
├──────────────────┼───────────┼───────────┼────────────┼─────────────────────┤
│ Full Thrust      │ 3         │ 333 kN    │ 900 s      │ TMI burns           │
│ Two-Engine       │ 2         │ 222 kN    │ 900 s      │ Engine-out / MOI    │
│ Single Engine    │ 1         │ 111 kN    │ 900 s      │ Contingency / trim  │
│ Low Power        │ 1 @ 50%   │ 55 kN     │ 875 s      │ Course correction   │
└──────────────────┴───────────┴───────────┴────────────┴─────────────────────┘

PROPELLANT FEED SYSTEM:
├── Main LH2 tanks: 6 × 350 m³ (total 2,100 m³)
├── Feed pressure: 0.4 MPa (tank) → 10 MPa (engine inlet)
├── Pump type: Turbopump (hot-gas bleed cycle)
├── Pump power: 3.2 MW per engine
├── Redundancy: Cross-feed capability between all engines
└── Emergency isolation: Pyrotechnic valves (each engine)

══════════════════════════════════════════════════════════════════════════════════

3. Chemical Backup Propulsion System

3.1 RL-10C Cluster Configuration

CHEMICAL BACKUP PROPULSION SYSTEM
══════════════════════════════════════════════════════════════════════════════════

PURPOSE: 100% backup capability if NTR system fails
HERITAGE: RL-10 family (500+ flight engines, >99% reliability)

ENGINE: RL-10C-3 (Enhanced)
├── Propellant: LOX/LH2 (O/F ratio: 5.88:1)
├── Thrust: 110 kN (24,750 lbf) per engine
├── Specific Impulse: 465.5 s (vacuum)
├── Chamber Pressure: 4.42 MPa (640 psi)
├── Expansion Ratio: 130:1
├── Engine Mass: 277 kg dry
├── Burn Time: 2,000 s (rated)
├── Restarts: 15 (certified)
└── TRL: 9 (flight proven)

CLUSTER CONFIGURATION: 8 × RL-10C-3
                              
                    CHEMICAL ENGINE CLUSTER (AFT VIEW)
                    
                              ●  ●
                           ●        ●
                          
                          ●        ●
                              ●  ●
                              
                    (Arranged in ring, 45° apart)
                    Can gimbal ±6° for TVC

CLUSTER PERFORMANCE:
├── Total Thrust: 880 kN (197,800 lbf)
├── Total Isp: 465 s
├── Cluster Mass: 2,800 kg (dry, including structure)
├── Required propellant for TMI: 2,850 t (if NTR unavailable)
│   └── EXCEEDS CAPACITY - partial mission only
├── Propellant for MOI only: 1,200 t (achievable)
└── Engine-out: 7-of-8 sufficient

CHEMICAL PROPELLANT STORAGE:
┌────────────────┬────────────┬────────────┬────────────────────────────────────┐
│ Propellant     │ Mass (t)   │ Volume (m³)│ Storage                            │
├────────────────┼────────────┼────────────┼────────────────────────────────────┤
│ LOX (backup)   │ 1,100      │ 965        │ 4 × spherical tanks, 6.1m dia      │
│ LH2 (shared)   │ 250        │ 3,520      │ Shared with NTR tanks              │
├────────────────┼────────────┼────────────┼────────────────────────────────────┤
│ Total          │ 1,350      │            │                                    │
└────────────────┴────────────┴────────────┴────────────────────────────────────┘

Note: LH2 is shared between NTR and chemical systems. Chemical backup 
uses NTR's LH2 plus dedicated LOX storage.

OPERATIONAL CONCEPT:
├── Normal: NTR performs all major burns, chemical provides RCS/trim
├── NTR Partial Failure: 2 NTR + chemical augmentation
├── NTR Total Failure: Chemical performs MOI (reduced mission)
│   ├── Can achieve Mars orbit insertion
│   ├── Can perform emergency return to Earth (free-return trajectory)
│   └── Cannot complete full mission profile (insufficient Isp)
└── Abort Modes: High-thrust chemical enables rapid abort maneuvers

══════════════════════════════════════════════════════════════════════════════════

3.2 Reaction Control System (RCS)

REACTION CONTROL SYSTEM SPECIFICATION
══════════════════════════════════════════════════════════════════════════════════

PROPELLANT: MMH/NTO (Monomethylhydrazine / Nitrogen Tetroxide)
SELECTION RATIONALE: Hypergolic, storable, space-proven, high reliability

RCS THRUSTER SPECIFICATIONS:
├── Primary Thrusters (attitude control)
│   ├── Type: R-4D heritage (490 N class)
│   ├── Thrust: 490 N (110 lbf)
│   ├── Isp: 312 s
│   ├── Quantity: 32 (8 pods × 4 thrusters)
│   └── Min impulse bit: 0.09 N·s
│
├── Vernier Thrusters (fine control)
│   ├── Type: MR-111 heritage (22 N class)
│   ├── Thrust: 22 N (5 lbf)
│   ├── Isp: 290 s
│   ├── Quantity: 16 (8 pods × 2 thrusters)
│   └── Min impulse bit: 0.02 N·s
│
└── Translation Thrusters (docking/proximity)
    ├── Type: R-42 heritage (890 N class)
    ├── Thrust: 890 N (200 lbf)
    ├── Isp: 320 s
    ├── Quantity: 8 (2 per axis, +/-)
    └── Purpose: Docking, station-keeping, collision avoidance

RCS POD ARRANGEMENT:
                              
                      ┌─────────────────────────────────────┐
                      │                                     │
                      │    POD 1 ●           ● POD 2        │   FORWARD
                      │            \       /                │     
                      │             \     /                 │
                      │    POD 3 ●───╲   ╱───● POD 4        │   (VIEW FROM ABOVE)
                      │               \ /                   │
                      │   ════════════╳════════════════     │   ← Central Truss
                      │               / \                   │
                      │    POD 5 ●───╱   ╲───● POD 6        │
                      │             /     \                 │
                      │            /       \                │
                      │    POD 7 ●           ● POD 8        │   AFT
                      │                                     │
                      └─────────────────────────────────────┘

PROPELLANT BUDGET:
├── MMH: 48,000 kg
├── NTO: 72,000 kg
├── Total: 120,000 kg
├── Usable: 114,000 kg (5% residual)
├── ΔV capability: 150 m/s (RCS only)
└── Lifetime: 36 months (with margin)

RCS ΔV ALLOCATION:
┌─────────────────────────────┬────────────┬────────────────────────────────────┐
│ Function                    │ ΔV (m/s)   │ Notes                              │
├─────────────────────────────┼────────────┼────────────────────────────────────┤
│ Attitude maintenance        │ 25         │ Throughout 6-month transit         │
│ Rotation spinup/spindown    │ 15         │ Habitat ring operations            │
│ Docking operations          │ 5          │ MDV deployment, EVA support        │
│ Trajectory corrections      │ 30         │ Mid-course corrections             │
│ Mars orbit maintenance      │ 20         │ Aerobraking trim                   │
│ Contingency                 │ 55         │ 50% margin                         │
├─────────────────────────────┼────────────┼────────────────────────────────────┤
│ TOTAL                       │ 150        │                                    │
└─────────────────────────────┴────────────┴────────────────────────────────────┘

══════════════════════════════════════════════════════════════════════════════════

4. Integrated Propulsion Architecture

4.1 System Integration Overview

<artifact identifier="propulsion-integration-diagram" type="image/svg+xml" title="MTV Integrated Propulsion System Architecture">

MTV INTEGRATED PROPULSION SYSTEM NTR Primary | Chemical Backup | RCS Auxiliary | Total ΔV: 5.8 km/s PROPELLANT LEGEND LH2 (Liquid Hydrogen) LOX (Liquid Oxygen) MMH (Monomethylhydrazine) NTO (Nitrogen Tetroxide) PROPELLANT STORAGE SYSTEM LH2 TANK CLUSTER LH2-1 350 m³ LH2-2 350 m³ LH2-3 350 m³ LH2-4 350 m³ LH2-5 350 m³
AI Thinking Trace

The user is asking me to help design interconnected pressurized habitat modules for a Mars colony. T...

Created by Erik Bethke in Bike4Mind using the QuestMaster deep agentic flow + Claude Opus 4.5 by Anthropic